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Production Overview
Flip Chip interconnection, also knownas Controlled Collapse Chip Connection, C4, has been identified as a high performance packaging solution to meet the growing need for products with increased electrical performance, high I/O, and high system reliability as a replacement for conventional wire bond process. Utilizing whole die area as for electrical connection, substrate I/O per unit exponentially increased vs. perimeter wire interconnection technology.
Flip chip interconnect also allows direct connection with on-die power planes which enables increased electrical performance including increased switching speed and more efficient power distribution to the IC performance at lower operating voltages.
TF-AMD Flip Chip are assembled with single unit laminate which is the highest routing density through build-up technology to maximize the device performance &conventional ceramic substrate for reliability enhanced package solution. Combined with Flip Chip interconnection, TF-AMD provides optimal design flexibility for final package design& product format to fit an end user requirement.
TF-AMD offers Flip Chip BGA packages with ball counts up to 3000 & PGA package up to 2000
Application
Flip Chippackage is considered one of the most established industry platform applicable for high pincount and/or high performance ASICs. Large body FC BGA/PGAs provide package solution forComputing (microprocessors / graphic, server), gaming,high bandwidth networking/Communicationdevices. Combined with Flip Chip technology& BGA/PGAlead format, TF-AMD help to enable SMT and also pin insertion application.
Features
Flip Chip BGA/PGA Packaging
Package Types: Bare die, Stiffener, Lidded (Top hat & flat top)
· Wafer Node ³14/16nm ELK(extreme low K) qualified, 7nm in development.
· Package sizes from 12mm to 55mm (75mm in development)
· Die area up to 800mm^2
· Lead Free, Eutectic, High-Pb bump for Flip Chip connection
· Passive component size down to 01005
· High thermal performance solution using Indium metal TIM
· Substrate
o 4 – 18 layers laminate build up
o Coreless, 0.2mm, 0.4mm, 0.8mm, 1.0mm available
o High CTE ceramic / LTCC alumina ceramic
o BGA / PGA
· Footprints Pitch
o BGA : 0.5mm, 0.65mm, 0.8mm and 1.0mm
o PGA : 1.0mm, 1.27mm
· Other Option
o Multi-die capability
o Die binning to waffle pack up to 256 BINs
Flip Chip BGA/PGA Test
· Test Product Engineering
o TF-AMD test provides a competitive test solution to our customers ranging from test development, platform conversion, and product maintenance and test data analysis.
o The team has rich test development experience of various product portfolio, including high-end digital, mix-signal, SOC and high speed products.
· Adding Value to Customer
o Reduce customer overhead by outsourcing projects / tasks to avoid maintaining a large scale of dedicated team
o Incorporate industrial standard through leveraging best known method from our database & continuous cost saving by driving test time reduction, yield improvement
· Service Solutions
o Wafer Sort test development
o Final Test development
o Low cost platform conversion
o Multi-site enablement
o Burn-in capabilities
· Test Development Experience
o CPU, APU, GPU
o Chipset
o Digital Audio
o baseband
o Microcontroller
o LCD Driver
o Touch Panel Driver
· ATE platforms and products
ATE |
Digital |
Mix-Signal |
SOC |
CPU/GPU |
Advantest 93K |
· |
· |
· |
· |
Advantest T2000 |
· |
· |
· |
· |
LTX Sapphire |
· |
|
|
· |
Teradyne J750 |
· |
· |
|
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Reliability Test Standards
Reliability Test |
Reference Standard |
Test Conditions |
Preconditioning |
JESD22-A113 |
MSL 3 |
Preconditioning + Temp Cycling |
JESD22-A104 |
0-100?C, 3K cycles |
Preconditioning + Unbiased HAST |
JESD22-A118 |
condition A (85% RH, 130C, 96hrs) |
High Temp Storage |
JESD22-A103 |
125?C for 1k Hours |
Note) PGA does not required Preconditioning
Design Rule
Top Hat Single Piece Lid
· Lid size=substrate size-0.2mm
· Standard foot sizes
o 2mm for 15-25mm body
o 3mm for 27-31mm body
o 4mm for 33-50mm body
·
· Max 3mm on all four sides (UF will flow under the bend/slant of the HS). Extended design rule allow Max. 2.5mm for the body size ≤31mm
· Lid is centered
· Cavity depth for 12inch wafer SPL is 0.8mm and total thickness is 1.3mm
o TIM Thickness target: 40um (Max. 100um)
o Adhesive Thickness target: 120um (Max. 200um)
o Lid manufacturing tolerance: +/-50um
· Body size <31mm support bare die structure (without stiffener/lid construction)
Packing& Shipping (in house standard)
BGA / PGA (Tray)
PKG TYPE |
Body Size(mm) |
QTY/Tray |
Tray/Inner Box |
BGA |
19x19 |
84 |
6+1(bank) |
BGA |
23x23 |
60 |
10+1(bank) |
BGA |
24.5x24.5 |
44 |
10+1(bank) |
BGA |
27x27 |
40 |
10+1(bank) |
BGA |
27x31 |
32 |
10+1(bank) |
BGA |
29x32 |
24 |
10+1(bank) |
BGA |
29x37 |
21 |
10+1(bank) |
BGA |
40x40 |
21 |
10+1(bank) |
BGA |
45x45 |
12 |
10+1(bank) |
BGA |
42.5x42.5 |
12 |
10+1(bank) |
BGA |
50x50 |
10 |
10+1(bank) |
PGA |
35X35 |
18 |
10+1(bank) |
PGA |
40x40 |
12 |
10+1(bank) |
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